Kanban
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Kanban (in kanji 看板 also in katakana カンバン)is a concept related to Just in time (JIT) production, but these two concepts are not the same thing. The Japanese word Kanban translates literally to "sign" or "instruction card." This can be linked to Just in Time.
Kanban is a signaling system. As its name suggests, Kanban uses cards to signal the need for an item. Other devices such plastic markers (Kanban squares) or balls (often golf balls) can also be used to trigger the movement, production, or supply of a unit in a factory.
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Requirements of Kanban
- Reliable employees to keep the process working.
- A good computer system to help run it (not neccessarry but if the system is run by computers then is required.)
Advantages of Kanban
- Ensures flow of stock is always running. As long as signalling works and the employees know how it runs and can work efficiently.
- It also stops lack of communication or errors from occuring in the manufacturing proccess and prevents the factory owners from not knowing what is going on. This is a vital part of modern manufacturing in order to keep the production proccess going.
- Can see if there is a problem in the production line. This is because there can only be a limited number of problems.
Disadvantages
- Some systems rely on employees to order materials in time to keep the factory running. This means that if employees dont work efficiently the whole process could be delayed significantly.
- If new employees dont understand signaling system could bring operations to a standstill.
Examples of Kanban
Lots of companies use Kanban because otherwise their factories would just break down from lack of communication:
- Toyota use a type of Kanban called 2 card, this is one of many varieties of Kanban used in modern manufacturing today.
- Ford and all other car companies use Kanban in their production process.
Links
Kanban Production Informationhttp://www.mas.dti.gov.uk/content/resources/categories/fact/FACT_kanban.html
Contributors
--Braderrrrrzzzz 15:25, 17 May 2006 (BST) Based upon text originally on Wikipedia
--Sam roberts 15:35, 30 Jan 2007 (GMT)
--Jonathan Green 15:38, 30 Jan 2007 (GMT)
